Novelis Opens World’s Largest Aluminium Recycling Facility

Novelis has officially opened the “world’s largest” aluminium recycling centre located adjacent to the company’s rolling mill in Nachterstedt, Germany and costing over £155m.

The recycling centre will process up to 400,000 metric tons of aluminium scrap annually, turning it back into high-value aluminium ingots to feed the company’s European manufacturing network.

“The Nachterstedt Recycling Centre is a significant step toward our goal to be the world’s low-carbon aluminium sheet producer, shifting our business model from a traditional linear approach to an increasingly closed-loop model,” said Phil Martens, president and chief executive officer of Novelis.

Since 2011, Novelis has invested approximately $500m to expand its recycling network, doubling its recycling capacity to 2.1m metric tons per year and raising its recycled content from 30 percent to 46 percent.

The company’s goal is to achieve 80 percent recycled content by 2020. Recycling aluminum saves 95 percent of the energy and emissions associated with the production of primary metal.

“This strategy will enable us to accelerate and capitalise on the sustainability potential of aluminium as a lightweight, infinitely recyclable metal and to dramatically reduce the embedded carbon in our products,” said Martens. “In an increasingly energy- and carbon-constrained environment, we are convinced it will be a key source of competitive advantage for our company – and for our customers.”

Phil Martens, Novelis – “The Nachterstedt Recycling Centre is a significant step toward our goal to be the world’s low-carbon aluminium sheet producer, shifting our business model from a traditional linear approach to an increasingly closed-loop model”

The Nachterstedt Recycling Centre features state-of-the-art technology for aluminum scrap sorting, de-coating, melting and casting. The facility gives Novelis the flexibility to process a wide range of scrap types, creating a more efficient closed-loop recycling system and increasing Europe’s domestic scrap consumption. Approximately 200 employees will work at the new facility.

“In developing the recycling and casting facility, we implemented best-in-class technologies to ensure that it meets the highest standards of operational efficiency and environmental excellence,” said Erwin Mayr, senior vice president, Novelis, and President, Novelis Europe.

“To feed the facility, we are expanding and diversifying our scrap purchasing network to ensure the highest quality scrap is recycled back into the same product whenever possible, conserving more metal, reducing waste and using less energy than ever before.”

Nachterstedt’s central location within Europe provides the plant with access to efficient transportation networks. Aluminum ingots produced at Nachterstedt will be hot-rolled at Novelis’ facilities in Norf, Germany, and Sierre, Switzerland, and then supplied to company operations across Europe for further processing. Finished coils of aluminum sheet will be delivered to customers primarily in the automotive and beverage can markets.


 

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